Performing a coolant flush on a 5.9 Cummins engine is an essential maintenance task that helps keep your engine running smoothly. click here for more details on the download manual…..
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Here’s a step-by-step guide designed for those with limited mechanical experience.
### Tools and materials Needed:
– Coolant flush solution (available at auto parts stores)
– Distilled water
– A large container or bucket to catch old coolant
– A garden hose (optional)
– Safety goggles and gloves
– A funnel
– Rags or paper towels for cleanup
### Steps to Perform a Coolant Flush:
#### 1. **Safety First**
– Make sure the engine is cool before starting. This prevents burns from hot coolant.
– Wear safety goggles and gloves to protect yourself from coolant and chemicals.
#### 2. **Locate the Radiator and Coolant Drain Valve**
– Open the hood of your truck and locate the radiator. The coolant drain valve is usually located at the bottom of the radiator. It may look like a small petcock or valve.
#### 3. **Drain the Old Coolant**
– Place the large container under the radiator drain valve to catch the old coolant.
– Open the drain valve slowly. Allow the old coolant to drain completely into your container.
– If your engine has a block drain plug (usually located on the engine block), you can drain any remaining coolant from there as well.
#### 4. **Flush the System**
– Close the drain valve once all the old coolant has drained.
– mix the coolant flush solution according to the instructions on the bottle, usually with distilled water.
– Pour the flush solution into the radiator using a funnel.
– Fill the radiator with distilled water to dilute the old coolant and flush out any contaminants.
#### 5. **Run the Engine**
– Start the engine and let it run for about 10-15 minutes with the heater on high. This allows the flush solution to circulate through the entire cooling system.
– Keep an eye on the temperature gauge to ensure the engine doesn’t overheat. If it starts to get too hot, turn off the engine and allow it to cool.
#### 6. **Drain the Flush Solution**
– After 10-15 minutes, turn off the engine and let it cool down again.
– Repeat the draining process by opening the drain valve. Make sure to catch the flush solution in your container.
#### 7. **Rinse the System**
– Close the drain valve and fill the radiator with distilled water once more.
– Start the engine again and let it run for another 10 minutes, which helps rinse out any remaining flush solution.
– Turn off the engine, let it cool, and then drain the water.
#### 8. **Add New Coolant**
– After draining the rinse water, close the drain valve one last time.
– Prepare a mixture of new coolant
and distilled water according to the manufacturer’s recommendations (usually a 50/50 mixture).
– Pour the new coolant mixture into the radiator using the funnel until it reaches the fill line.
#### 9. **Check for Leaks and Final Touches**
– Start the engine and let it run for a few minutes. Check for any leaks around the radiator and hoses.
– Make sure the coolant level is correct. If necessary, add more coolant to reach the proper level.
#### 10. **Dispose of Old Coolant Properly**
– Old coolant is toxic and should not be poured down the drain. take it to a local recycling center or an auto parts store that accepts used coolant.
### Conclusion
Congratulations! You’ve successfully flushed the coolant in your 5.9 Cummins engine. Regular coolant flushes help maintain engine efficiency and prevent overheating. If you’re ever unsure about any step, consult a professional mechanic for assistance.
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