Shifting detent repairs on a Mitsubishi Fuso Truck (FE, FG, FH, FK, FM series) typically involve addressing issues with the transmission’s gear shifting mechanism. click here for more details on the download manual…..
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The detent mechanism helps ensure that the gear shift lever is properly engaged in the selected gear, preventing accidental shifts and providing a tactile feel for the driver. Below is a detailed guide on how to perform a shift detent repair, including descriptions of the necessary components.
### Tools and Materials Needed
1. **Tools:**
– Socket and ratchet set
– Wrenches (metric sizes)
– Screwdrivers (Phillips and flathead)
– Pliers
– Torque wrench
– Pry bar
– Inspection mirror
– Flashlight
2. **Materials:**
– Replacement detent springs and balls (if necessary)
– Gasket sealant or new gaskets (if applicable)
– Transmission fluid
– Cleaning solvent
– Rags or shop towels
### components Involved
1. **Shift Lever**: The component that the driver uses to change gears. It is connected to the transmission via a linkage.
2. **Detent Mechanism**: Usually consists of springs and balls or pins that hold the gear lever in place. It prevents the lever from accidentally shifting out of gear.
3. **Transmission Case**: The housing that contains the transmission gears and components. The detent mechanism is typically located inside this case.
4. **Linkage**: The rods or cables that connect the shift lever to the transmission.
5. **Gasket**: A sealing component that prevents fluid leaks at the transmission case.
### Procedure for Shift Detent Repair
#### Step 1: Preparation
1. **Safety First**: Park the truck on a level surface. Set the parking brake and chock the wheels to prevent rolling.
2. **Disconnect the Battery**: To prevent any electrical issues, disconnect the battery before starting any repairs.
#### Step 2: Access the Transmission
1. **Remove the Shift Lever**:
– Locate the shift lever assembly inside the cab.
– Remove any retaining screws or clips holding the shift lever in place.
– Carefully pull the shift lever out of its mounting.
2. **Remove the Transmission Cover** (if needed):
– Depending on the model, you may need to remove the transmission cover to access the detent mechanism.
– Unbolt the cover using the appropriate socket. Be careful not to damage any surrounding components.
– Lift the cover off, being cautious of any remaining transmission fluid.
#### Step 3: Inspect the Detent Mechanism
1. **Locate the Detent Assembly**: This is typically a small assembly within the transmission that may consist of a ball, spring, and retaining mechanism.
2. **Check for Wear or Damage**:
– Inspect the detent ball and spring for wear. If they are worn out, they may need replacement.
– Check the detent housing for cracks or damage.
– Look for any debris or buildup that may affect operation.
#### Step 4: Replace or Repair Detent Components
1. **Replace Worn Parts**:
– If the detent ball or spring is worn, replace them with new parts. Ensure you use OEM or high-quality aftermarket parts for reliability.
– Clean the detent housing and surrounding area using a solvent and rag.
2. **Reassemble the Detent Mechanism**:
– If you removed any components, reassemble them according to the manufacturer’s specifications.
– Use a small amount of grease on the ball or pin to help it seat properly.
#### Step 5: Reassemble the Transmission
and Shift Lever
1. **Reinstall the Transmission Cover**:
– If you removed the transmission cover, place a new gasket or apply gasket sealant as needed.
– Bolt the cover back on, tightening the bolts to the manufacturer’s torque specifications.
2. **Reattach the Shift Lever**:
– Insert the shift lever back into its mounting point.
– secure it with the retaining screws or clips.
#### Step 6: Final Checks
1. **Reconnect the Battery**: Reattach the battery terminals.
2. **Check Fluid Levels**: If you lost any transmission fluid during the repair, refill it to the appropriate level.
3. **Test the Shift Mechanism**: Start the Engine and test the shift lever for proper engagement in all gears.
#### Step 7: Road Test
1. **Take the Truck for a Test Drive**: Ensure that the transmission shifts smoothly and the detent holds the gears securely.
2. **Check for Leaks**: After a short drive, inspect the transmission area for any signs of leaks.
### Conclusion
Performing a shift detent repair on a Mitsubishi Fuso truck involves careful disassembly and inspection of the transmission components. Ensure that you follow safety protocols and use the correct tools and parts for the job. If you encounter any complexities or are unsure about the process, consulting the truck’s service manual or a professional mechanic is advisable.
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