Replacing the transmission output shaft on a Mitsubishi Carisma may seem daunting, but with some basic understanding and careful steps, you can accomplish it. click here for more details on the download manual…..
- Mitsubishi Carisma 1.6 4G92 damage to the gearbox JB3 burnout I warn all against burnout. transmission JB3 not stand the load. Soon I’ll try to post a video of the repair gearbox.
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Here’s a simplified guide to help you through the process. Please Remember that working on a vehicle can be complex and safety is paramount, so if you’re unsure at any step, it may be best to consult a professional mechanic.
### Tools and Materials Needed:
– Socket set and wrenches
– Screwdrivers (flathead and Phillips)
– Pliers
– Jack and jack stands
– Transmission fluid
– Replacement output shaft
– Gasket or RTV sealant (if required)
– Safety gloves and goggles
### Safety First:
1. **Park the Car Safely**: Ensure the vehicle is parked on a flat surface. Engage the parking brake.
2. **Disconnect Battery**: To avoid any electrical issues, disconnect the negative terminal of the battery.
### Step-by-Step Guide:
1. **Lift the Vehicle**:
– Use a jack to lift the front of the car and securely place jack stands under the vehicle for safety.
2. **Remove the Transmission Fluid**:
– Place a drain pan under the transmission. Remove the drain plug and allow the fluid to completely drain out.
3. **Access the Transmission**:
– Depending on your model, you may need to remove the exhaust pipe or any components obstructing access to the transmission. this may involve removing bolts using your socket set.
4. **Remove the Transmission Cover**:
– Locate and remove the bolts from the transmission cover. Carefully lift it off to expose the internal components.
5. **Disconnect the Output Shaft**:
– Identify the output shaft (a long metal rod extending out of the transmission). You may need to remove any retaining clips or bolts that hold it in place.
– Gently pull the output shaft out of the transmission. Be cautious of any seals or gaskets that may come with it.
6. **Install the New Output Shaft**:
– take the new output shaft and align it with the transmission. Carefully insert it into the same position from which you removed the old shaft. Ensure it fits snugly and securely.
7. **Reattach Components**:
– Replace any retaining clips or bolts that hold the output shaft in place.
– Reinstall the transmission cover, making sure to use a new gasket or RTV sealant if necessary to prevent leaks. Tighten the bolts to secure the cover.
8. **Reattach Exhaust Pipe (if removed)**:
– If you had to remove any exhaust components, reattach them securely.
9. **Refill Transmission Fluid**:
– Locate the transmission fluid fill plug. Using a funnel, pour new transmission fluid into the fill hole until it reaches the recommended level.
10. **Reconnect the Battery**:
– Reconnect the negative terminal of the battery.
11. **Lower the Vehicle**:
– Carefully remove the jack stands and lower the vehicle back to the ground.
12. **Test Drive**:
– Start the vehicle and check for any unusual noises. take the car for a short test drive to ensure everything is functioning properly.
### Final Notes:
– Always refer to your vehicle’s service manual for specific instructions and torque specifications related to your model.
– If you encounter any complications or if something doesn’t seem right, do not hesitate to seek help from a professional mechanic.
By following these steps, you should be able to replace the transmission output shaft on your Mitsubishi Carisma with relative ease. Good luck!
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