Repairing the suspension on a JCB ADT (Articulated Dump Truck) 718 can seem daunting, especially if you have little mechanical experience. click here for more details on the download manual…..
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However, I’ll break it down into simpler steps and concepts to help you understand the process better. Remember, safety is the top priority, so always wear protective gear and consider getting assistance from a professional if you’re unsure.
### Tools and Materials You Might Need:
– Basic hand tools (wrenches, sockets, screwdrivers)
– Jack and jack stands (to lift the vehicle safely)
– Replacement parts (shocks, springs, bushings, etc.)
– Lubricants
– A repair manual specific to your model (for reference)
### Steps for Suspension Repair:
1. **Understand the Suspension System**:
– The suspension system in an articulated dump truck helps absorb shocks from the road and supports the weight of the vehicle. Key components include springs, shock absorbers, and various joints.
2. **Safety First**:
– Before starting any work, ensure the truck is parked on a flat surface, the engine is off, and the parking brake is engaged. Wear safety glasses and gloves.
3. **Lift the Vehicle**:
– Use a jack to lift the vehicle at the designated lifting points (refer to the manual). Once lifted, place jack stands under the vehicle for safety. Never work under a vehicle supported only by a jack.
4. **Inspect the Suspension**:
– Look for signs of wear or damage. Check for leaking shock absorbers, broken springs, or worn bushings. Make a note of any parts that need replacing.
5. **Remove Damaged Components**:
– Start with the shock absorbers:
– Use a wrench to remove the bolts that hold the shock in place.
– Carefully detach the shock from the mounting points.
– For springs, you may need to use a spring compressor (if applicable) to safely remove them.
– Remove any bushings or brackets that are damaged.
6. **Install New Components**:
– Place the new shock absorber in position and secure it with bolts. Make sure it’s tightened to the manufacturer’s specifications.
– Replace the spring (if necessary) by carefully placing it in its mounting, ensuring it’s seated properly.
– Install any new bushings or brackets.
7. **Check Alignment**:
– After replacing suspension components, it’s crucial to check the alignment. Misalignment can cause uneven tire wear and affect handling. It’s recommended to have this done professionally.
8. **Lower the Vehicle**:
– Carefully remove the jack stands and lower the vehicle back to the ground using the jack.
9. **Final Checks**:
– Once the truck is back on the ground, visually inspect everything again to ensure everything is secure. Check for any unusual sounds or movements when you move the vehicle.
10. **Test Drive**:
– If everything looks good, take the truck for a short test drive. Pay attention to the handling and listen for any unusual noises.
### Note:
If at any point you feel uncomfortable or unsure about a step, it’s always best to consult a professional mechanic. Suspension systems are critical for the safe operation of the vehicle, and improper repairs could lead to accidents or further damage.
### Conclusion:
While this guide provides a basic overview of suspension repair on a JCB ADT 718, remember that each vehicle may have specific requirements. always refer to the manufacturer’s manual for detailed instructions and specifications. With patience and care, you can successfully tackle this repair!
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