Kawasaki Ninja ZX6, ZX600 and ZZ-R 600 1990 – 2004Clymer Owners Service and Repair Manual

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Softcover – 624 pages – Kawasaki Ninja ZX6 ZX600 ZZ-R 600 1990 – 2004 Service Repair Manual Covers the following models: ZX600 D (U.S. and Canada) (1990-1993) ZX600 E (U.S. and Canada) (1993-2004) ZZ-R600 D (U.K) (1990-1993) ZZ-R600 E (U.K.) (1993-2003)Contents: QUICK REFERENCE DATA GENERAL INFORMATIONManual organization / Notes cautions and warnings / Safety first / Service hints / Torque specifications / Special tips / Fasteners / Lubricants / Threadlocking compound / Expendable supplies / Warning and information labels / Basic hand tools / Precision measuring tools / Special tools / Fabricating tools / Mechanic #39;s tips / Ball bearing replacement / Seals / Riding safety / Storage / Specifications TROUBLESHOOTINGOperating requirements / Troubleshooting instruments / Starting the engine / Starting difficulties / Engine starting system / Charging system / Ignition system / Fuel system / Engine overheating / Engine / Engine noises / Cylinder leakage test / Clutch / Transmission / Drive train noise / Handling / Frame noise / Brakes LUBRICATION MAINTENANCE AND TUNE-UPPre-ride check list / Maintenance schedule / Oil and filter change / Engine oil pressure test / Air filter cleaning and oiling / Periodic lubrication / Periodic maintenance / Unscheduled maintenance / Tune-up / Valve clearance adjustment / Compression test / Spark plugs / Ignition timing / Carburetor idle mixture / Carb synchronization / Specifications ENGINE TOP ENDEngine principles / Cylinder head cover / Camshaft / Camshaft chain tensioner / Cylinder head / Valves and valve components / Cylinder block / Piston and piston rings / Specifications ENGINE LOWER ENDServicing the engine in the frame / Engine removal and installation / Oil pump / Oil pan oil pipe and strainer / Oil pressure relief valve / Oil cooler and upper hose / Stator coil and left-hand crankcase cover / Alternator rotor starter clutch and gears / Crankcase / Shift lever needle bearing replacement / Crankshaft / Connecting rods / Camshaft chain / Engine break-in / Specifications CLUTCH AND EXTERNAL SHIFT MECHANISMClutch cover / Clutch cable / Clutch release mechanism / External gearshift mechanism / Specifications TRANSMISSION AND INTERNAL SHIFT MECHANISMEngine drive sprocket cover / Engine drive sprocket / Transmission / Internal gearshift mechanism / Specifications FUEL EMISSION CONTROL AND EXHAUST SYSTEMSCarburetor operati more info

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