Harley Davidson XL XLH Sportster 1986-2003 Clymer Owners Service and Repair Manual

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Softcover – 640 pages – Harley Davidson XL XLH Sportster 1986 – 2003 Clymer Owners Service Repair Manual covers the following Sportster XL and XLH models: XLH883 (1986 – 2003) XLH883 Custom (1999 – 2003) XLH883 Deluxe (1986 – 1995) XLH883 Hugger (1987 – 2003) XL883R (2002 – 2003) XLH1100 (1986 – 1987) XLH1200 (1988 – 2003) XL1200 Custom (1996 – 2003) XL1200 Sport (1996 – 2003)Contents: QUICK REFERENCE DATA GENERAL INFORMATIONManual organization / Warnings cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications TROUBLESHOOTINGStarting the engine / Engine performance / Electrical component replacement / Starting system / Charging system / Ignition system (1986-1997 models) / Ignition system (1998-2003 models except 1200S models) / Ignition system (1998-2003 1200S models) / Fuel system / Engine noises / Engine smoke / Leakdown test / Engine lubrication / Clutch / Transmission / Electrical testing / Electronic speedometer/tachometer / Turn signal module (1991-1996 models) / Turn signal module (1997-2003 models) / Excessive vibration / Front suspension and steering / Brake problems / Specifications LUBRICATION MAINTENANCE AND TUNE-UPMaintenance schedule / Oil and filter change / Tune-up / Air filter / Compression test / Spark plugs / Ignition timing adjustment / Specifications ENGINE TOP ENDRocker cover / Cylinder head / Valves and components / Pushrods and covers / Cylinder / Pistons and rings / Oil tank and oil lines / Specifications ENGINE LOWER ENDRemoval and installation / Valve tappets and guides / Valve tappets / Gearcase cover and timing gears / Oil pump / Oil filter mount / Crankcase and crankshaft / Cylinder studs / Engine break-in / Specifications PRIMARY DRIVE AND CLUTCH (1986-1990 MODELS) Primary drive cover / Clutch release mechanism / Primary chain adjuster / Primary drive / clutch / Clutch cable / Specifications PRIMARY DRIVE AND CLUTCH (1991-2003 MODELS) Primary drive cover (1991-1993 models) / Primary drive cover (1994-2003 models) / Clutch release mechanism (1991-1993 models) / Clutch release mechanism (1994-2003 models) / Primary chain adjuster / Primary drive/clutch / Clutch cable / Specifications FOUR-SPEED TRANSMISSION (1986-1990 MODELS) Transmission / Shifter mechanism / Specifications FIVE-SPEED TRANSMISSION (1991-200 details

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