Download 2009 SUBARU LEGACY OUTBACK Service & Repair Manual – Download!

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5 Replies to “Download 2009 SUBARU LEGACY OUTBACK Service & Repair Manual – Download!”

  1. Replacing the clutch plate on a Subaru Legacy Outback involves several key components and steps. Here’s an overview of the main components and the process involved in the replacement:

    ### Main Components:
    1. **Clutch Plate (Friction Disc):** This is the component that engages and disengages the engine power from the transmission. It is made of friction material and is subject to wear.

    2. **Pressure Plate:** This component applies pressure to the clutch plate to engage it with the flywheel, allowing power transfer from the engine to the transmission.

    3. **Flywheel:** The flywheel is connected to the engine and provides a surface for the clutch plate to grip. It also helps in maintaining engine momentum.

    4. **Release Bearing (Throwout Bearing):** This bearing disengages the clutch when the pedal is pressed. It is crucial for smooth operation and should be replaced during clutch service.

    5. **Clutch Fork:** This component connects the clutch pedal to the release bearing and helps to disengage the clutch when the pedal is pressed.

    6. **Pilot Bearing:** This bearing supports the end of the transmission input shaft and is located in the flywheel. It should be checked and replaced if worn.

    ### Replacement Process Overview:
    1. **Preparation:**
    – Gather necessary tools (jack, stands, wrenches, sockets, etc.).
    – Ensure you have a replacement clutch kit that includes the clutch plate, pressure plate, and release bearing.

    2. **Removal of Components:**
    – Disconnect the battery.
    – Remove the driveshaft (if applicable).
    – Disconnect the transmission from the engine by removing the bell housing bolts.
    – Lower the transmission and remove it from the vehicle.

    3. **Replacing the Clutch:**
    – Remove the old clutch plate and pressure plate from the flywheel.
    – Inspect the flywheel for wear or damage; resurfacing or replacement may be necessary.
    – Install the new clutch plate and pressure plate, ensuring proper alignment. Use a clutch alignment tool if necessary.

    4. **Reassembly:**
    – Reinstall the transmission, ensuring it is properly aligned with the engine.
    – Reconnect all components, including the driveshaft, electrical connections, and any other parts removed during disassembly.
    – Reconnect the battery.

    5. **Testing:**
    – Before driving, press the clutch pedal to ensure it engages and disengages smoothly.
    – Test drive the vehicle to confirm proper operation of the new clutch.

    ### Important Tips:
    – Always refer to the vehicle’s service manual for specific torque specifications and procedures.
    – Consider replacing the release bearing and pilot bearing as a preventative measure when replacing the clutch.
    – Ensure the vehicle is securely supported when working under it.

    By following these steps and focusing on the main components involved in the clutch plate replacement, you can successfully complete the job on a Subaru Legacy Outback.

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