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Replacing a gearbox synchronizer in a Mitsubishi Eclipse manual transmission involves several key components and steps. Here’s an overview of the main components and the process:
### Main Components:
1. **Synchronizer Rings**: These are friction components that help match the speeds of the gears and the input shaft, allowing smooth engagement of the gears.
2. **Synchronizer Hub**: This component connects the synchronizer rings to the gear and helps facilitate the engagement of the gears.
3. **Shift Forks**: These are used to move the synchronizer rings and engage/disengage the gears.
4. **Gear Set**: The actual gears that the synchronizer works with, which may need to be inspected for wear or damage during replacement.
5. **Transmission Case**: The outer casing of the gearbox that houses all the components.
6. **Bearings and Seals**: These ensure smooth operation and prevent leaks.
### Replacement Process:
1. **Preparation**:
– Disconnect the negative battery terminal.
– Remove the transmission from the vehicle, which may involve disconnecting the driveshaft, shift linkage, and any electrical connections.
2. **Disassembly**:
– Carefully remove the transmission case by unscrewing the bolts and separating the halves.
– Extract the gear set from the transmission, noting the order of components for reassembly.
3. **Inspect Components**:
– Check the synchronizer rings, hub, and gears for wear or damage. If they are worn, they will need to be replaced.
4. **Replace the Synchronizer**:
– Remove the old synchronizer rings and hub from the gear set.
– Install the new synchronizer rings and hub, ensuring they are oriented correctly.
5. **Reassembly**:
– Reinstall the gear set into the transmission case.
– Reattach the transmission case halves, ensuring all bearings and seals are properly seated.
6. **Reinstallation**:
– Reinstall the transmission back into the vehicle, reconnecting all necessary components such as the driveshaft, shift linkage, and electrical connections.
7. **Testing**:
– Once everything is reconnected, fill the transmission with the appropriate fluid and test the operation of the gears to ensure proper engagement and functionality.
### Safety and Tips:
– Always refer to the vehicle’s service manual for specific torque specifications and detailed instructions.
– Use appropriate tools and safety equipment during the repair process.
– If unsure about any step, consider consulting a professional mechanic.
This overview provides a general idea of the components and steps involved in replacing a gearbox synchronizer in a Mitsubishi Eclipse manual transmission.