Governor malfunctionshunting sticking refusal to hold adjustmentscan usually be traced to binding pivots. click here for more details on the download manual…..
- First Hyundai R1200-9 (120-tonne) excavator put to work on a major demolition project in Europe Démolition et terrassement XL Sàrl from Nidderkuer, Luxembourg, has been using the largest capacity Hyundai excavator, the …
- Hyundai CE's Second Largest Machine – HX900 L The new HX900 L, which is specifically designed for the demands of the global construction and quarry industries. Replacing the …
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Replacing the torque converter on a Hyundai R1200-9 crawler excavator involves several critical components and steps. Here are the main components and considerations involved in the replacement process:
1. **Torque Converter**: The primary component being replaced. It is responsible for transferring engine power to the transmission and allowing for smooth acceleration.
2. **Transmission Assembly**: The torque converter is connected to the transmission, so you will need to disconnect and remove the transmission to access the torque converter.
3. **Engine**: The torque converter is mounted to the engine flexplate. You will need to ensure the engine is properly supported and disconnected during the replacement process.
4. **Flywheel/Flexplate**: This component connects the engine to the torque converter. When replacing the torque converter, you must inspect the flexplate for any signs of damage or wear.
5. **Mounting Bolts and Hardware**: Be prepared to remove the bolts that secure the torque converter to the transmission and engine. It’s crucial to use the correct torque specifications during reassembly.
6. **Fluid Lines**: The torque converter may have hydraulic lines that need to be disconnected. Ensure that you have a plan for draining and replacing the transmission fluid.
7. **Gaskets and Seals**: New gaskets and seals should be used when installing the new torque converter to prevent leaks. Inspect all sealing surfaces for damage.
8. **Mounting Brackets and Supports**: These may need to be removed or adjusted during the replacement process, so take note of their locations and any specific reinstallation requirements.
### Steps in the Replacement Process:
1. **Safety Precautions**: Ensure the excavator is on a stable surface, and disconnect the battery. Use proper personal protective equipment (PPE).
2. **Drain Fluids**: Drain the transmission fluid from the torque converter and transmission.
3. **Remove Transmission**: Disconnect the transmission from the engine by removing the necessary bolts and supports, then carefully slide it away from the engine.
4. **Disconnect Torque Converter**: Once you have access, unbolt the torque converter from the engine flexplate and remove it from the transmission.
5. **Install New Torque Converter**: Align and install the new torque converter onto the transmission, ensuring it is properly seated.
6. **Reassemble**: Reattach the transmission to the engine, secure all mounting bolts, and reconnect any fluid lines, electrical connections, and supports.
7. **Refill Fluids**: Refill the transmission with the appropriate type and amount of fluid as specified in the service manual.
8. **Test**: Start the engine and test the system for proper operation and check for leaks.
Always refer to the specific service manual for the Hyundai R1200-9 for detailed instructions, torque specifications, and safety guidelines for your specific model.