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Subaru Impreza WRX STi – Drive MOST cars that race around the globe in the World Rally Championship don’t bear much resemblance to the roadgoing versions. An exception is the Subaru Impreza WRX.
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Replacing the gearbox in a Subaru Impreza WRX STI, particularly a manual transmission, involves several key components and steps. Here are the main components and considerations for a successful gearbox replacement:
1. **Transmission (Gearbox)**: The main component being replaced is the manual transmission itself. Ensure that you have the correct replacement gearbox that is compatible with the WRX STI model year you are working on.
2. **Clutch Assembly**: If you’re replacing the gearbox, it’s a good idea to inspect or replace the clutch assembly at the same time. This includes the clutch disc, pressure plate, and release bearing, as these components can wear out and affect performance.
3. **Transmission Mounts**: The mounts hold the transmission in place and can wear out over time. Inspect these and replace them if necessary to ensure the new gearbox is secured properly.
4. **Driveshaft**: The driveshaft connects the transmission to the rear differential. You’ll need to remove it during the gearbox replacement process.
5. **Fluid**: Transmission fluid is essential for the gearbox’s operation. You’ll need to drain the old fluid and refill the new transmission with the appropriate type of fluid after installation.
6. **Shifter Assembly**: The shifter and linkage need to be disconnected from the transmission. Ensure that these components are in good condition and reassemble them properly after the gearbox is replaced.
7. **Bell Housing**: The bell housing connects the gearbox to the engine. Make sure that it is clean and free from any debris or old gasket material before installing the new gearbox.
8. **Seals/Gaskets**: Inspect and replace any seals or gaskets to prevent leaks. This includes the input shaft seal and any other gaskets associated with the transmission assembly.
9. **Tools and Equipment**: Ensure you have the proper tools for the job, such as a transmission jack, socket set, torque wrench, and any specialty tools that may be required for disassembly and reassembly.
**Steps for Replacement**:
1. **Preparation**: Disconnect the battery, raise the vehicle, and support it securely.
2. **Remove Driveshaft**: Disconnect the driveshaft from the rear differential and transmission.
3. **Disconnect Shifter Linkage**: Remove the shifter and linkage from the transmission.
4. **Unbolt Transmission**: Remove the bolts securing the transmission to the engine and the transmission mounts.
5. **Remove Old Gearbox**: Carefully lower the gearbox using a transmission jack and remove it from the vehicle.
6. **Install New Gearbox**: Position the new gearbox in place and secure it with the appropriate bolts.
7. **Reconnect Components**: Reattach the shifter assembly, driveshaft, and any other components that were disconnected.
8. **Refill Transmission Fluid**: Fill the new gearbox with the correct type of transmission fluid.
9. **Check for Leaks**: Inspect for any leaks or issues after installation.
10. **Test Drive**: Finally, perform a test drive to ensure everything is functioning correctly.
By following these guidelines and focusing on the main components and steps involved, you can effectively carry out a gearbox replacement on a Subaru Impreza WRX STI manual.