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Replacing the Synchro on a Ford F-250 or F-350 involves several steps and should be approached with care. First, ensure you have the right tools, including a transmission jack, socket set, and torque wrench. Begin by disconnecting the battery and removing the driveshaft, transfer case, and transmission from the vehicle.
Once the transmission is out, remove the transmission pan and filter to access the internal components. Carefully disassemble the transmission, noting the arrangement of parts for reassembly. The synchro rings are typically located on the input shaft, so you’ll need to remove the shaft to access them.
Replace the worn synchros with new ones, ensuring they are seated correctly. Reassemble the transmission in the reverse order of disassembly, paying attention to torque specifications for all bolts. Reinstall the transmission, transfer case, and driveshaft, then reconnect the battery.
Finally, test the vehicle to ensure smooth shifting. It’s advisable to consult a repair manual specific to your model for detailed instructions and torque specs, as this process can vary between years and configurations. If you’re not comfortable, seeking professional help is recommended.