Download 2008 BMW 535i Repair and Service Manual –

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Replacing the valve body in a BMW 535i is a complex process that requires mechanical skill and knowledge of the vehicle’s transmission system. Here’s a detailed step-by-step guide using bullet points:

### Preparation
– **Gather Tools and Equipment:**
– **Socket Set:** Metric sockets (typically 10mm, 12mm, 13mm) for removing bolts.
– **Ratchet and Extensions:** To reach bolts in tight spaces.
– **Torque Wrench:** For ensuring bolts are tightened to specifications.
– **Flathead and Phillips Screwdrivers:** For various clips and fasteners.
– **Pliers:** For removing electrical connectors and clips.
– **Transmission Fluid:** To refill the transmission after replacement.
– **Clean Rags:** For cleaning and wiping up any spills.
– **Drip Pan:** To catch any fluid that may leak during the process.
– **Gasket Scraper:** To remove old gasket material if applicable.
– **Safety Gloves and Goggles:** To protect yourself during the process.

– **Safety Precautions:**
– Ensure the vehicle is parked on a flat surface.
– Engage the parking brake.
– Disconnect the negative battery terminal to prevent electrical shocks.
– Wear safety goggles and gloves for protection.

### Removal
– **Drain Transmission Fluid:**
– Place a drip pan under the transmission pan.
– Remove the transmission pan bolts and carefully drop the pan to allow fluid to drain completely.

– **Remove Transmission Pan:**
– After draining, remove the transmission pan completely.
– Clean the mating surface of the transmission to ensure a good seal when reassembling.

– **Disconnect Linkages and Wiring:**
identify and disconnect any shift linkages connected to the valve body.
– Carefully unplug any electrical connectors attached to the valve body.

– **Remove Valve Body Bolts:**
– Locate all the bolts securing the valve body in place.
– Using the appropriate socket, remove these bolts carefully. Keep track of their locations.

– **Take Out the Valve Body:**
– Gently wiggle and lift the valve body out of the transmission case.
– Be cautious of any remaining fluid and avoid damaging any components.

### Installation of New Valve Body
– **Prepare New Valve Body:**
– Inspect the new valve body for any defects or damage.
– If necessary, transfer any solenoids or components from the old valve body to the new one.

– **Install New Gasket:**
– Place a new gasket (if applicable) on the new valve body, ensuring it aligns correctly with all bolt holes.

– **Position the Valve Body:**
– Carefully lower the new valve body into the transmission case, ensuring it seats properly without pinching any gaskets or seals.

– **Reinstall Valve Body Bolts:**
– Replace and hand-tighten the valve body bolts.
– Use a torque wrench to tighten the bolts to the manufacturer’s specified torque settings.

### Reassembly
– **Reconnect Linkagesdownload BMW 535i workshop manual and Wiring:**
– Reattach any shift linkages and electrical connectors that were removed earlier.

– **Reinstall Transmission Pan:**
– Place the cleaned transmission pan back over the valve body.
– Install the pan bolts, tightening them in a crisscross pattern to ensure even pressure.

– **Refill Transmission Fluid:**
– Use the transmission dipstick tube to refill the transmission with the appropriate type and amount of fluid as per BMW specifications.

### Final Checks
– **Reconnect Battery:**
– Reconnect the negative terminal of the battery.

– **Check for Leaks:**
– Start the engine and let it idle, checking for any leaks around the transmission pan and valve body.

– **Test Drive:**
– Take the vehicle for a short test drive, checking for smooth shifting and proper operation of the transmission.

### Post-Installation
– **Fluid Level Check:**
– After the test drive, check the transmission fluid level and add more if necessary.

### Important Notes
– Always refer to the vehicle’s service manual for specific torque specifications, fluid types, and other details.
– If you’re unsure about any step or lack the necessary tools or experience, consider consulting a professional mechanic.

Replacing a valve body can be a challenging task, but following these detailed steps can help ensure a successful installation in your BMW 535i.
The throttle body is a crucial component of an internal combustion engine’s air intake system, playing a vital role in regulating the amount of air that enters the engine. It is typically situated between the air filter and the intake manifold and functions as a gate that opens and closes in response to the driver’s input on the accelerator pedal. When the driver presses the pedal, it sends a signal to the throttle body, which opens its throttle plate to allow more air into the engine. this increase in airflow is essential for the engine to produce more power.

Throttle bodies can be either mechanically operated or electronically controlled. In older vehicles, a cable connects the accelerator pedal directly to the throttle body, allowing for a direct mechanical response. In modern vehicles, especially those equipped with drive-by-wire systems, the throttle body is electronically controlled. Sensors detect the position of the accelerator pedal and send signals to the engine control unit (ECU), which then adjusts the throttle plate’s position accordingly.

Proper functioning of the throttle body is essential for optimal engine performance and fuel efficiency. If it becomes dirty or malfunctions, it can lead to issues such as rough idling, poor acceleration, or stalling. Regular maintenance, including cleaning and inspection, can help ensure that the throttle body operates efficiently and contributes to the overall performance of the vehicle.