Download MERCEDES-BENZ 1979-1991 TYP-126 (W126, C126) Workshop Repair & Service Manual

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5 Replies to “Download MERCEDES-BENZ 1979-1991 TYP-126 (W126, C126) Workshop Repair & Service Manual”

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  4. Replacing the output shaft seal on a Mercedes-Benz W126 (which includes models like the 280SE, 300SD, and others) involves several key components and steps. Here’s a general overview of the main components and the process you would typically follow:

    ### Main Components

    1. **Output Shaft Seal**: This is the primary component being replaced. It prevents transmission fluid from leaking out of the transmission where the output shaft exits.

    2. **Transmission**: The output shaft seal is located on the transmission housing, where the driveshaft connects to the transmission.

    3. **Driveshaft**: This component transmits power from the transmission to the rear axle. It may need to be disconnected during the seal replacement.

    4. **Tools**:
    – Socket set (including metric sizes)
    – Screwdrivers
    – Pliers
    – Seal puller (optional, but helpful)
    – Torque wrench
    – Hammer (for tapping in the new seal)

    5. **Transmission Fluid**: You will need to refill the transmission with fluid after the seal replacement.

    ### Steps for Replacement

    1. **Preparation**:
    – Park the vehicle on a level surface and ensure it is secure with wheel chocks and jack stands.
    – Disconnect the negative battery terminal to prevent any electrical issues.

    2. **Remove Driveshaft**:
    – Depending on the vehicle’s configuration, you may need to unbolt the driveshaft from the transmission. Mark the position of the driveshaft for reinstallation.
    – Carefully slide the driveshaft out of the transmission.

    3. **Access the Output Shaft Seal**:
    – Inspect the area around the output shaft for any bolts or covers that may need to be removed to access the seal.
    – Clean the area to avoid contaminating the new seal.

    4. **Remove the Old Seal**:
    – Use a seal puller or a flathead screwdriver to gently pry out the old seal. Be cautious not to damage the surrounding area.

    5. **Install the New Seal**:
    – Lubricate the new seal with a bit of transmission fluid.
    – Carefully tap the new seal into place using a hammer and a suitable tool to avoid damaging it. Ensure it is seated evenly.

    6. **Reassemble**:
    – Reinstall the driveshaft, ensuring it is properly aligned and bolted back to its original position.
    – Reattach any covers or components that were removed to access the seal.

    7. **Refill Transmission Fluid**:
    – Check the transmission fluid level and refill if necessary, following the manufacturer’s specifications.

    8. **Test Drive**:
    – Reconnect the battery and take the vehicle for a short test drive to ensure there are no leaks and everything operates correctly.

    ### Note
    Always refer to the specific service manual for your vehicle model for detailed instructions, torque specifications, and any additional steps that may be required.

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