Download Mitsubishi Carisma Workshop Manual

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6 Replies to “Download Mitsubishi Carisma Workshop Manual”

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  4. Replacing the EGR (Exhaust Gas Recirculation) valve in a Mitsubishi Carisma involves several key components and steps. Here’s a general overview of the main components and the process involved:

    ### Main Components:
    1. **EGR Valve**: The primary component being replaced. It may be either an electronic or vacuum-operated valve.
    2. **Gasket**: A new gasket is essential to ensure a proper seal between the EGR valve and the intake manifold or exhaust system.
    3. **Bolts/Screws**: These are used to secure the EGR valve in place. It is recommended to use new bolts if the old ones show signs of wear or damage.
    4. **Hoses**: Depending on the design, there may be vacuum hoses or exhaust pipes connected to the EGR valve that may need inspection or replacement.
    5. **Tools**: A set of basic hand tools (wrenches, sockets, screwdrivers) and possibly specialized tools depending on the valve’s location and accessibility.

    ### Steps to Replace the EGR Valve:
    1. **Preparation**:
    – Ensure the engine is cool and disconnect the battery to prevent any electrical issues.
    – Gather necessary tools and replacement parts.

    2. **Locate the EGR Valve**:
    – The EGR valve is usually located near the engine, often on or near the intake manifold. Refer to the vehicle’s service manual for precise location details.

    3. **Remove the Old EGR Valve**:
    – Disconnect any electrical connectors if the valve is electronic.
    – Remove any hoses or pipes connected to the EGR valve.
    – Unscrew the bolts or screws holding the EGR valve in place and carefully remove the valve.

    4. **Clean the Mounting Surface**:
    – Before installing the new valve, clean the mounting surfaces to remove any old gasket material or carbon buildup.

    5. **Install the New EGR Valve**:
    – Place the new gasket onto the mounting surface.
    – Position the new EGR valve in place and secure it with bolts or screws. Ensure they are tightened to the manufacturer’s specifications.
    – Reconnect any hoses or pipes that were removed and reconnect electrical connectors if present.

    6. **Reassemble and Test**:
    – Reconnect the battery and start the engine.
    – Check for any exhaust leaks or warning lights on the dashboard.
    – Take the vehicle for a test drive to ensure proper operation of the EGR system.

    ### Additional Tips:
    – Always refer to the specific service manual for the Mitsubishi Carisma for detailed instructions and torque specifications.
    – It’s advisable to check for any underlying issues that may have caused the EGR valve failure, such as clogged passages or faulty sensors.

    By following these steps and using the correct components, you can effectively replace the EGR valve in a Mitsubishi Carisma.

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