Replacing the strut mount on a Citroën ZX involves several steps and requires specific tools and materials. click here for more details on the download manual…..
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Below is a detailed guide to help you through the process:
### Tools Required
– **Jack and Jack Stands**: Essential for lifting the vehicle safely and securing it while you work underneath.
– **Socket Set**: A metric socket set will be needed for removing bolts and nuts. Common sizes include 10mm, 13mm, 17mm, and 19mm.
– **Ratchet Wrench**: For ease of removing and tightening bolts.
– **Torque Wrench**: To ensure bolts are tightened to the manufacturer’s specifications.
– **Pry Bar**: Useful for separating components if they are stuck.
– **Spring Compressor**: A crucial tool for safely compressing the coil spring before removing the strut assembly.
– **Hammer**: A rubber mallet can help to dislodge stuck components without damaging them.
– **Screwdrivers**: Both flathead and Phillips for various clips and fasteners.
– **Pliers**: For removing clips and securing components.
– **Grease or Anti-seize Compound**: To apply to bolts during reassembly for easier future disassembly.
### Materials Required
– **Replacement Strut Mounts**: Ensure they are compatible with your Citroën ZX model.
– **New Strut Assembly (if needed)**: Consider replacing the entire strut if it shows signs of wear.
– **New Bolts/Nuts (if necessary)**: It’s a good idea to use new hardware for a secure fit.
– **Brake Cleaner**: For cleaning the area and components as needed.
### Procedure
– **Safety First**: Park the vehicle on a flat surface, engage the handbrake, and wear safety glasses and gloves.
– **Lift the Vehicle**: Use a jack to lift the front of the vehicle and secure it on jack stands. Make sure it’s stable before working underneath.
– **Remove the Wheel**: Use a socket and ratchet to remove the lug nuts and take off the front wheel to access the strut assembly.
– **Access the Strut Mount**:
– Open the hood to access the top of the strut assembly.
– Locate the three bolts securing the strut mount to the strut tower.
– **Remove the Top Nut**: Using a socket and ratchet, carefully remove the top nut from the strut mount. Be cautious as the strut may be under tension.
– **Compress the Coil Spring**: If the strut assembly is to be removed, use a spring compressor to safely compress the coil spring. Follow the manufacturer’s instructions for the compressor to avoid accidents.
– **Detach the Strut Assembly**:
– Remove the bolts at the bottom of the strut that attach it to the steering knuckle using a socket.
– Carefully lower the strut assembly from the vehicle.
– **Replace the Strut Mount**:
– Remove the old strut mount from the top of the strut assembly. If it’s stuck, gently use a pry bar.
– Install the new strut mount onto the strut assembly, ensuring it is seated properly.
– **Reassemble the Strut**:
– If you removed the coil spring, carefully release the tension on the spring compressor.
– Reattach any components that were removed during disassembly, ensuring everything is aligned correctly.
– **Reinstall the Strut Assembly**:
– Position the strut back into the vehicle
and attach the bottom bolts to the steering knuckle.
– Tighten these bolts to the manufacturer’s specifications using a torque wrench.
– **Secure the Top Mount**: Reattach the top nut to the strut mount in the engine bay and tighten it securely.
– **Reinstall the Wheel**: Place the wheel back onto the hub, hand-tighten the lug nuts, and lower the vehicle.
– **Tighten the Lug Nuts**: Once the vehicle is on the ground, use a torque wrench to tighten the lug nuts to the specified torque setting.
– **Final Checks**: Before taking the car for a test drive, check for any unusual noises or looseness in the strut assembly.
– **Dispose of Old Parts**: Properly dispose of the old strut mounts and any other components replaced during the process.
### Conclusion
Replacing the strut mount on a Citroën ZX requires care and attention to detail, especially when dealing with the coil spring. Follow these steps and ensure safety precautions are taken throughout the process. If you are unsure or uncomfortable performing this task, consider consulting a professional mechanic.
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