Download BMW 735i 735iL 1988-1994 Workshop Service Repair Manual

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4 Replies to “Download BMW 735i 735iL 1988-1994 Workshop Service Repair Manual”

  1. Fixing a gearbox output flange on a BMW 735i or 735iL typically involves addressing issues such as leaks, wear, or damage to the flange or the associated components. The main components and steps in the repair process include:

    1. **Output Flange**: This is the primary component that connects the gearbox to the drive shaft. If it’s worn or damaged, it may need to be replaced.

    2. **Seals and Gaskets**: The output flange is sealed to prevent fluid leaks. Inspect the seals (usually a rubber O-ring or a gasket) for wear or damage, and replace them if necessary.

    3. **Bearing**: The output flange may be supported by a bearing that allows for smooth rotation. If the bearing is worn, it may need to be replaced.

    4. **Nut and Washer**: The output flange is typically secured by a nut and washer. These should be inspected for damage and replaced if necessary.

    5. **Drive Shaft**: The connection to the drive shaft needs to be checked for alignment and fitment. Any issues here can also affect the output flange.

    ### Repair Steps:

    1. **Safety First**: Ensure the vehicle is securely lifted and supported.

    2. **Remove the Drive Shaft**: Unbolt the drive shaft from the output flange. This may involve removing bolts and possibly a center support bearing if applicable.

    3. **Inspect the Output Flange**: Check for any visible signs of wear or damage. If the flange is damaged, it should be replaced.

    4. **Replace Seals and Bearings**: If there is any leakage or if the bearing is worn, replace the seals and bearings as necessary.

    5. **Install the New Output Flange (if needed)**: If replacing, install the new output flange, ensuring it is properly aligned.

    6. **Reassemble**: Reattach the drive shaft to the output flange, tightening the nuts and bolts to the manufacturer’s specifications.

    7. **Check for Leaks**: After reassembly, check for any leaks or issues before taking the vehicle for a test drive.

    8. **Test Drive**: After everything is reassembled, take the vehicle for a short test drive to ensure everything is functioning correctly.

    ### Tools Required:

    – Socket set
    – Torque wrench
    – Screwdrivers
    – Pliers
    – Seal puller (if needed)
    – Clean rags
    – Fluid (if refilling is necessary)

    ### Additional Tips:

    – Always refer to the specific repair manual for the BMW 735i/735iL for torque specifications and detailed instructions.
    – Ensure that all components are clean and free of debris to prevent future issues.
    – If unsure about any steps, consult with a professional mechanic.

    This overview should provide a solid starting point for addressing a gearbox output flange repair on these BMW models.

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