Softcover – 320 pages – Honda CR Motocross Bikes 1986 – 2007 Haynes Owners Service Repair Manual Covers the following Models: Honda CR80R 1986 – 2002 Honda CR80RB Expert 1996 – 2002 Honda CR85R 2003 – 2007 Honda CR85RB Expert 2003 – 2007 Honda CR125R 1986 – 2007 Honda CR250R 1986 – 2007 Honda CR500R 1985 – 2001Contents: Tune-Up And Routine Maintenance Engine Clutch and Transmission Cooling System Fuel and Exhaust Systems Ignition System Steering Suspension and Final Drive Wheels Brakes and Tyres Frame and Bodywork Wiring Diagrams link here
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Replacing the gearbox planetary gear on a Honda CR80R, CR85R, CR125R, CR250R, or CR500R involves several critical steps. First, ensure you have the necessary tools, including a socket set, wrenches, and a torque wrench. Begin by draining the transmission oil and removing the side cover to access the gearbox. Carefully document the assembly for reinstallation.
Next, remove the clutch assembly and any necessary components to reach the planetary gear. Pay close attention to the order and orientation of parts as you disassemble. Once exposed, inspect the planetary gear for wear or damage, and replace it as needed. It’s advisable to replace other related components, such as bearings or seals, to ensure optimal performance.
Reassemble in the reverse order, ensuring all components are correctly aligned and torqued to manufacturer specifications. After reassembly, refill the gearbox with the appropriate oil and check for leaks. Finally, perform a test ride to confirm the repair was successful and the gearbox operates smoothly. Always refer to the specific service manual for detailed instructions and torque settings relevant to your model.